Advanced Service Engineer Training

Service Engineer Training

As Heat Networks and Communal Heating are a relatively new method for heating homes, SAV want to make sure that if occupants have any problems with their Danfoss FlatStation Heat Interface Unit and require a service visit, that the engineer or company contacted is experienced, knowledgeable and deliver exceptional service.

Advanced Engineer Training Video

What You Can Expect

One full day of training including:

1. Introduction to Heat Networks

  • What and why Heat Networks
  • Generations of Heat Networks
  • Primary/Secondary/Tertiary
  • Types of tertiary systems
  • Diversity
  • Functions of different elements of a network
  • Typical components found in an HIU and their function

2. HIU Installation

  • Wiring
  • Flushing bypass
  • First fix rail
  • PRV discharge
  • Filling tertiary systems
  • Water treatment
  • Wall mounting & union connections

3. HIU Commissioning

  • Heat meter demo
  • Measuring DP
  • DHW temperature
  • Keep warm
  • Space heating flow temperature
  • Pump speed
  • Balancing tertiary systems
  • Return temperature limiters
  • Expansion vessel setting

4. HIU Fault Finding

  • Poor DHW performance
  • Poor space heating flow temperature
  • High network return temperature
  • Using the heat meter for diagnostics
  • Website run through

On Site Support

We offer a FREE commissioning and troubleshooting tool with instructional videos for HIU engineers.

Heat Interface Unit documents

Please find relevant links for further reading below, or visit our downloads page.

HIU document packs contain a commissioning guide, O&M manual and space heating calculator for specific HIU models.

Send Us Your Request

To sign-up or for more information, just send us your request and we will answer as soon as possible!

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FAQ

What is a Heat Network and why are they important?+

Heat Networks, also known as District Heating or Communal Heating, are a relatively new method for heating homes. They involve a centralized heat source that provides heat to multiple buildings or dwellings through a network of insulated pipes. Heat Networks are important because they can be more efficient, cost-effective, and environmentally friendly compared to individual heating systems in each home. They allow for the use of renewable or waste heat sources and can help reduce carbon emissions.

What is a Heat Interface Unit (HIU) and what are its key components?+

A Heat Interface Unit (HIU) is a critical component of a Heat Network system. It is the device installed in each home that transfers heat from the central network to the home's heating and hot water systems. The key components of an HIU include heat exchangers, pumps, valves, flow meters, and controls. These components work together to regulate the temperature and flow of hot water from the network to the home's internal heating and hot water systems.

What does the HIU installation and commissioning process involve?+

The installation and commissioning of an HIU involves several steps:
1. Wiring the HIU and connecting it to the electrical supply
2. Flushing the HIU and any bypass pipework
3. Installing the first fix rail and connecting the HIU to the pipework
4. Ensuring the pressure relief valve (PRV) discharge is properly routed
5. Filling and pressurizing the tertiary (home) heating system
6. Checking water treatment and adding inhibitors as required
7. Wall mounting the HIU and making the union connections
8. Commissioning the HIU, including setting the heat meter, measuring flow and temperature, balancing the tertiary system, and adjusting the return temperature limiter and expansion vessel.

How can the Heat Meter on the HIU be used for diagnostic purposes?+

The heat meter installed on the HIU can be a valuable tool for diagnosing issues with the system. By monitoring the readings from the heat meter, engineers can identify problems such as poor domestic hot water (DHW) performance, low space heating flow temperatures, or high network return temperatures. The heat meter data can help pinpoint the source of the issue, whether it's related to the HIU itself, the home's heating system, or the wider Heat Network.

What support and resources does SAV offer for HIU engineers?+

SAV offers several support resources for engineers working with Danfoss FlatStation HIUs. They provide a free commissioning and troubleshooting tool with instructional videos to guide engineers through the installation and maintenance process. SAV also offers downloadable HIU document packs, which include a commissioning guide, operation and maintenance manual, and space heating calculator for specific HIU models. Additionally, engineers can contact SAV directly to sign up for training or request more information about the support services available.

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To search for documents, please visit Downloads and use the search function / filters on that page.

    If you are unsure or would like to speak to us directly, please contact +44 (0) 1483 771910

    Submit Your Enquiry

    Provide us with the relevant information in the form and our team will reach out to you